40/41 Willys Coupe

willys_frog.jpg

BODY

FRAME AND SUSPENSION

OPTIONS

ROLLING CHASSIS

RC OPTIONS

btn-41willys.gif

Request a brochure and receive special internet pricing.

BODY

41willys-body.jpgHand-crafted fiberglass laminate featuring:
Hand laid layers of fiberglass, durable gelcoat surface and an inner core, providing high strength and superior surface quality. All high stress areas are reinforced with heavy woven roving [woven strands of fiberglass at 90 degrees, used in most boat manufacturing] providing the strongest most durable body in the industry.

No fiberglassing required:
All inner components, floor, firewall, trunk liners and door liners are pre-glassed and bonded in place. Door and trunk liners are bonded together in the molds with custom fixtures for precise and accurate placement.

Door frames and dash are supported with hardwood and plywood inner structure for stability and solid mounting of hinges and latches.

Trunk hinge pivot areas are steel reinforced, precisely located and fiberglassed in place.

Doors and trunk lid come hinged to the body using 1/4 steel tapped sandwich plates behind inner liners for strength and adjustablity.

Doors are latched with bear claw rotary safety latches. Door window tracks are installed in doors.

wilnewg2.gif willyphoto3.gif willyphoto1.gif willyphoto2.gif wilnew1s.gif

We mold our own bodies, to exact outer dimensions using original specifications, utilizing our 30 years experience in the fiberglass industry. Bodies are so well aligned that we remove all flash lines (lines formed from seams in multiple piece molds) from the gelcoat surface. All fiberglass components go through our 12 point total cure process, insuring no post cure, and are inspected at each step of production. Every component is machine buffed to insure that the surface is even, flat and shiny.

willys_c_1.jpg willys_c_2.jpg

These features combine to give our customers the highest quality body and ease of assembly.


Body

 
Includes all fenders, hood, inner front fender splash panels, grill section, doors, trunk lid, floor, firewall & garnish moldings.

 

Body Options



Wheel well tubs
$395.00 
willys-sui-door-up.gif Suicide Doors
$125.00 

  License plate recess
$95.00 
  Inside steel reinforcement
$250.00 

 

Smooth hood liner
$95.00 

willys-tilt.gif

One piece tilt front end
Add $200.00 

40 grill opening
Add $150.00

If purchased separately
$995.00 


willys-tilt-hinge.gif

Tilt front end hinge
$195.00 


 

back to top

FRAME and SUSPENSION

Stock Frame

$3,495.00
  • willys_stock_frame.jpgFrame rails are reproduced from original design and mig and tig welded for superior strength and durability. 
  • 102" wheel base
  • Main rails fabricated from 10 gauge cold finished mild steel
  • Cross section of main rails are plasma cut to eliminate warpage and to assure uniformity from rail to rail
  • All frame rails are precisely located and predrilled with a custom fixture.
  • Frame is cross-braced with K member formed from 10 gauge mild steel
  • K member has access for ease of routing exhaust, brake lines and fuel lines.
  • Frame rails in front and rear of K member are boxed for added strength and appearance.
  • All blind holes in frame rails for attaching body components have nuts welded in place for ease of assembly.
  • Front cross member is setup for stock or tubular Mustang II front suspension and is formed from 3/16" cold finished mild steel with all mounting point for upper and lower control arms and rack and pinion steering precisely located with custom fixtures. Front strut mounting brackets are made from 5/16" cold finished mild steel with a 1/4" gusset for added strength (not used with tubular front control arms).
  • Rear cross member is constructed from 2" x 2" square tubing with 1 1/4" diameter threaded bar stock for mounting of coilover shocks.

Pro-Street Frame

$3,795.00
  • willys_pro_street_frame_stock.jpgNarrowed original designed rear frame rails ready to accept 5 link rear suspension and tubed body.

Tube Frame Stock & Pro-Street

$2,995.00
  • willys_tube_frame_pro_street.jpgHeavy wall rectangular tubing stock or narrowed rear frame ready to accept rear suspension and body.

Triangulated Rear Suspension

$395.00

used on Stock Frames

  • tri-sus.gifTriangulated four link arms setup for coilover shocks.
  • Each four link arm has a single adjuster for fine tuning rear end location and adjusting of pinion angle.
  • Link arms are made from 1" diameter .156" heavy wall D.O.M. tubing with urethane bushings and a inner sleeve to accept 9/16" bolts.
  • All mounting brackets for attachment to frame and rear end housing are provided.

Pro-Street Rear Suspension

$495.00
  • pro-rear.gifParallel four link with the addition of a panhard bar

back to top

OPTIONS

shocks.gif Rear Coil-Over Shocks
Fully adjustable shocks with matching spring rates.
$395.00
motor_mounts.jpg Motor Mounts
Steel mounts that weld in place and are matched to your motor style and type.
$125.00

willys-cylinder-booster.jpg

Brake Pedal and Master Cylinder Bracket
Attaches to frame member and uses a 3/4" oil impregnated bronze bushing as a pivot for the pedal arm. A 3/8" self aligning rod end is used to actuate the master cylinder. 
$225.00

Master Cylinder 
add $85.00 

Power Booster
add $125.00

willys-hood-hinge.jpg Hood Hinge
Stainless steel piano style bent to proper angle.
$39.00

power_windows_a.jpg

Power Window Regulators
Complete system for electronically raising and lowering door glass includes wiring and switches.
$425.00

Installed with glass purchase add $200.00 

heater.gif Heater / Defroster
Small unit that easily fits up behind dashboard.
$375.00

willys-glass-coupe.gif Window Glass
$395.00 
Headlight bucket 

Headlight Buckets
Mounts in fender providing a halogen high-low beam & accepts headlight lens & ring.
$295.00
 


Headlight Rings and Lenses

Headlight Rings & Lenses
Original style headlight lens & chrome ring
$275.00 

willys-directional.gif Front Directionals in Headlights
Fits behind headlight lens & ring.
$39.00 

Tail Lights

Tail Lights
Original style tail light with angled mounting pad.
$139.00 

Grill

41 Grill
Original style chrome grill
$555.00 

Two piece 40 Grill
$595.00 


Door handles

Outside Door Handles
$139.00 

willys-hood-latch.jpg Hood Latch
Mounts on grill section and under hood with no extra brackets needed.
$75.00 

wiring_harness.jpg

Wiring Harness
American autowire series 22, including fan and horn relays, ignition, headlight and dimmer switch, mega fuse, labeled and color coded wiring, and much more.
$425.00

   

back to top

Rolling Chassis

Following equipment installed on our frame:

  • Frame
  • Rear link arm set up
  • Front upper and lower stamped control arms
  • Strut rods and bushings * (not used with tubular front control arms)
  • Manual rack and pinion steering with tie rod ends and bushings *
  • Mustang II spindles and brake brackets *
  • 5 lug rotors, bearings and seals
  • Front calipers and pads
  • Front coil springs *
  • Front shocks
  • 9" Frd rear housing with axles, bearings and seals
  • Non PSOI 9" center section
  • 11" rear brake drums and loaded backing plates
  • Brake pedal assembly and master cylinder 

* Not used with gasser rolling chassis

Above parts only (not installed), deduct $500.00

Stock Original Style Frame

$7,760.00

34_rolling__achassis.jpg

Stock Tube Frame

$7,260.00

Pro Street Original Style Stock Frame

$8,160.00

Pro Street Tube Frame

$7,360.00

willys_pro_street_tube_frame_rc.jpg

Gasser Tube Frame

$7,775.00

willys_gasser__frame.jpgIncludes Vega Steering Box, Straight Axle, Parallel Leaf Springs & Brake Brackets

 

 

Rolling Chassis Options / Upgrades

Black Powder Coating on Frame and Rear Housing - only available with rolling chassis or customer pickup add $750.00
POSI Rear add $500.00
Rubber Brake Hoses, Steel Brake Lines, Brake Brackets, Line Clamps and   
Adjustable Proportioning Valves - installed add $375.00
11” Front Disc Brakes add $150.00
11” Rear Disc Brakes add $150.00
Tubular Front Control Arms  $425.00
Coilover Front Shocks $225.00
*Power Steering $125.00
Power Brakes $145.00
Rolling chassis parts also sold separately.  

back to top

** Custom Options Also Available **

willys-turnkey.gif 

Turnkeys: Cars that are completely built to your specifications, pricing upon request.

** ALL PRICES SUBJECT TO CHANGE WITHOUT NOTICE **


btn-41willys.gif
Request a brochure and receive
special internet pricing.