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40/41 Willys Coupe

40/41 Willys Coupe

40/41 Willys Coupe Body

Hand-crafted fiberglass laminate featuring:
Hand laid layers of fiberglass, durable gelcoat surface and an inner core, providing high strength and superior surface quality. All high stress areas are reinforced with heavy woven roving [woven strands of fiberglass at 90 degrees, used in most boat manufacturing] providing the strongest most durable body in the industry.

No fiberglassing required:
All inner components, floor, firewall, trunk liners and door liners are pre-glassed and bonded in place. Door and trunk liners are bonded together in the molds with custom fixtures for precise and accurate placement.

Door frames and dash are supported with hardwood and plywood inner structure for stability and solid mounting of hinges and latches.

Trunk hinge pivot areas are steel reinforced, precisely located and fiberglassed in place.

Doors and trunk lid come hinged to the body using 1/4 steel tapped sandwich plates behind inner liners for strength and adjustablity.

Doors are latched with bear claw rotary safety latches. Door window tracks are installed in doors.

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We mold our own bodies, to exact outer dimensions using original specifications, utilizing our 30 years experience in the fiberglass industry. Bodies are so well aligned that we remove all flash lines (lines formed from seams in multiple piece molds) from the gelcoat surface. All fiberglass components go through our 12 point total cure process, insuring no post cure, and are inspected at each step of production. Every component is machine buffed to insure that the surface is even, flat and shiny.

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These features combine to give our customers the highest quality body and ease of assembly.

Body Options Back to top

40/41 Willys Wheel well tubs
40/41 Willys Suicide Doors
40/41 Willys License plate recess
40/41 Willys Inside steel reinforcement
40/41 Willys Smooth hood liner
40/41 Willys One piece tilt front end
40 grill opening
40/41 Willys Tilt front end hinge
40/41 Willys License Plate Light

With mounting pad

Frame Back to top

40/41 Willys Stock Frame
  • Frame rails are reproduced from original design and mig and tig welded for superior strength and durability.
  • 102" wheel base
  • Main rails fabricated from 10 gauge cold finished mild steel
  • Cross section of main rails are plasma cut to eliminate warpage and to assure uniformity from rail to rail
  • All frame rails are precisely located and predrilled with a custom fixture.
  • Frame is cross-braced with K member formed from 10 gauge mild steel
  • K member has access for ease of routing exhaust, brake lines and fuel lines.
  • Frame rails in front and rear of K member are boxed for added strength and appearance.
  • All blind holes in frame rails for attaching body components have nuts welded in place for ease of assembly.
  • Front cross member is setup for stock or tubular Mustang II front suspension and is formed from 3/16" cold finished mild steel with all mounting point for upper and lower control arms and rack and pinion steering precisely located with custom fixtures. Front strut mounting brackets are made from 5/16" cold finished mild steel with a 1/4" gusset for added strength (not used with tubular front control arms).
  • Rear cross member is constructed from 2" x 2" square tubing with 1 1/4" diameter threaded bar stock for mounting of coilover shocks.
40/41 Willys Pro-Street Frame

Narrowed original designed rear frame rails ready to accept 5 link rear suspension and tubed body.

40/41 Willys Stock & Pro-Street Tube Frame

Heavy wall rectangular tubing stock or narrowed rear frame ready to accept rear suspension and body.

 

Suspension Back to top

Triangulated Rear Suspension (stock)
  • Triangulated four link arms setup for coilover shocks.
  • Each four link arm has a single adjuster for fine tuning rear end location and adjusting of pinion angle.
  • Link arms are made from 1" diameter .156" heavy wall D.O.M. tubing with urethane bushings and an inner sleeve to accept 9/16" bolts.
  • All mounting brackets for attachment to frame and rear end housing are provided.
Pro Street Suspension
  • Parallel four link with the addition of a panhard bar
  • Each four link arm has a single adjuster for fine tuning rear end location and adjusting of pinion angle
  • Link arms are made from 1" diameter .156" heavy wall DOM tubing with urethane bushings and an inner sleeve to accept 9/16" bolts
  • Panard bar uses 1/2" heim joints
  • All mounting brackets for attachment to frame and rear end housing are provided.

Options Back to top

Rear Coil-Over Shocks

 Viking Performance

Double adjustable shocks with matching spring rates.

Motor Mounts

Steel mounts that weld in place and are matched to your motor style and type.

Brake Pedal and Master Cylinder Bracket

Attaches to frame member and uses a 3/4" oil impregnated bronze bushing as a pivot for the pedal arm. A 3/8" self aligning rod end is used to actuate the master cylinder.

Master Cylinder Add:
Power Booster Add:
Clutch Pedal Assembly Add:
Power Window Regulators

Complete system Made In U.S.A. from Specialty Power Windows for electronically raising and lowering door glass includes wiring and switches.

Installed with glass purchase
Wiring Harness

American autowire series 22, including fan and horn relays, ignition, headlight and dimmer switch, mega fuse, labeled and color coded wiring, and much more.

40/41 Willys Hood Hinge

Stainless steel piano style bent to proper angle.

40/41 Headlight Buckets

Mounts in fender providing a halogen high-low beam & accepts headlight lens & ring.
Front directional included

40/41 Willys Headlight Rings & Lenses

Original style headlight lens & chrome ring

40/41 Willys License Plate Bracket
40/41 Willys Tail Lights

Original style tail light with angled mounting pad.
 

41 Willys Grill

Original style chrome grill

Two piece 40 Grill
40/41 Willys Outside Door Handles
40/41 Willys Hood Latch

Mounts on grill section and under hood with no extra brackets needed.

49/50 Mercury Floor Plate
40-41 Willys Glass

Rolling Chassis Back to top

40/41 Willys Coupe/Pickup Rolling Chassis

Following equipment installed on our frame:

  • Frame
  • Rear link arm set up
  • Front upper and lower tubular control arms
  • Manual rack and pinion steering with tie rod ends and bushings *
  • Mustang II spindles and brake brackets *
  • Mustang II 11"5 lug rotors, bearings and seals
  • Front calipers and pads
  • Front coil over shocks*
  • 9" Ford rear housing with axles, bearings and seals
  • Non PSOI 9" center section
  • 11" rear brake drums and loaded backing plates
  • Brake pedal assembly and master cylinder

* Not used with gasser rolling chassis

Above parts only (not installed), deduct $500.00

 

Stock Tube Frame
Pro Street Tube Frame
Gasser Tube Frame ( Includes Vega Steering Box, Straight Axle, Parallel Leaf Springs & Brake Brackets)

Rolling Chassis Upgrades Back to top

Power Steering
Power Brakes
Black Powder Coating on Frame and Rear Housing

Only available with rolling chassis or customer pickup

POSI Rear
Rubber Brake Hoses, Steel Brake Lines, Brake Brackets, Line Clamps, and Adjustable Proportioning Valves Installed (Group A)
Rear Wilwood Disc Brakes